激光刻印阻焊技术在T/R组件上的研究与应用

    Study and Validation of Solder Mask Technology by Laser Marking on T/R Module

    • 摘要: 针对收发(T/R)组件在软钎焊过程中,钎料在产品的镀金层壳体表面铺展的不可控现象,提出了一种激光刻印阻焊技术。该技术使用激光在产品壳体表面特定位置切割形成一条较窄的刻痕,破坏镀金层,从而实现阻断钎料漫溢的作用,同时利用产品材料不易被钎料润湿的特性,提升阻焊效果。首先,通过多次激光刻印实验,得到了T/R组件激光刻印的最佳参数;其次,通过高温和氧化实验,证明了激光刻印技术不会对刻印线边缘造成额外损伤;然后,通过阻焊实验,证明了激光刻印阻焊技术能够有效阻止钎料的漫溢,且不会对壳体的可焊性产生其他影响;最后,通过实际生产验证,证明了激光阻焊刻印技术再配合专门的定位工装,可以满足实际生产的焊料阻焊需求。

       

      Abstract: A solder mask technology by laser marking is proposed to solve the uncontrollable phenomenon of solder spreading on the surface of the gold-plated shell of transmitter and receiver (T/R) modules during the soldering process. This technology uses laser to cut a narrow mark at a specific position on the surface of the product shell, destroying the gold plating and thus achieving the effect of blocking the overflow of solder. Furthermore, it utilizes the characteristic of the product material that is not easily wetted by solder to improve the solder mask effect. Firstly, the optimal parameters for laser marking of T/R modules is obtained through multiple laser marking experiments in this paper; Secondly, through high temperature and oxidation experiments, it is proved that the laser marking technology will not cause additional damage to the edge of the marking line; Then, through solder mask experiments, it is proved that the laser marking solder mask technology can effectively prevent the overflow of solder and will not have any other effects on the weldability of the shell; Finally, through the actual production verification, it is proved that the laser solder mask marking technology can meet the actual production of solder mask requirements by using special positioning fixtures.

       

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