水接头装配机器人数字孪生系统研究与应用

    Research and Application of Digital Twin System for Water Joint Assembly Robots

    • 摘要: 水接头装配是有源相控阵雷达液冷系统装配的重要环节,装配质量稳定性和密封性要求高。为提升水接头装配质量稳定性和智能化水平,研究并设计了水接头装配机器人数字孪生系统。首先,分析了水接头装配数字孪生系统的功能需求,并提出了水接头装配机器人数字孪生系统架构,包括物理实体层、数据层、孪生模型层和应用层;然后,通过多元异构数据采集与处理、数字孪生模型构建、功能模块开发等构建了水接头装配机器人数字孪生系统;最后,以某型号产品水接头装配过程为例进行应用验证,结果证明构建的数字孪生系统能够实现水接头完整装配过程的数字孪生,实现水接头装配状态、螺钉紧固力矩的实时监控及可追溯,且能够实现故障预警,提升了水接头装配过程的智能化水平,保障了装配质量的稳定性。

       

      Abstract: The assembly of water joint is a critical step in the assembly of liquid cooling system for active phased array radar, requiring high stability in assembly quality and excellent sealing performance. To improve the stability and intelligence of water joint assembly, a digital twin system for a water joint assembly robot is studied and designed. Firstly, the functional requirements of the digital twin system for water joint assembly are analyzed, and a system architecture is proposed, including the physical entity layer, data layer, twin model layer, and application layer. Then, the digital twin system for the water joint assembly robot is developed through the acquisition and processing of multi-source heterogeneous data, the construction of digital twin model, and the development of functional modules. Finally, the application of the system is validated using the water joint assembly process of a specific product model. The results demonstrate that the developed digital twin system can achieve a comprehensive digital twin of the entire water joint assembly process, enabling real-time monitoring and traceability of the assembly status and screw tightening torque, as well as fault prediction. This system significantly improves the intelligence level of the water joint assembly process and ensures the stability of assembly quality.

       

    /

    返回文章
    返回