水接头装配机器人数字孪生系统研究与应用

    Research and Application of Digital Twin System for Water Joint Assembly Robots

    • 摘要: 水接头装配是有源相控阵雷达液冷系统装配的重要环节,装配质量和密封性要求高。为提升水接头装配智能化水平,将数字孪生技术与水接头装配机器人集成,研究并设计了水接头装配机器人数字孪生系统。首先研究了水接头自动化装配的步骤,其次分析了水接头装配数字孪生系统架构,包括物理层、数据驱动层、孪生模型层和应用层。通过水接头装配机器人多元异构数据采集与处理、数字孪生模型构建、功能模块开发等构建了水接头装配机器人数字孪生系统。以水接头装配为例进行应用验证,构建的数字孪生系统能够实现水接头完整装配过程的虚实映射,实现水接头装配状态、螺钉紧固力矩的实时监控及可追溯,提升了透明度,提升了水接头装配过程的智能化水平。

       

      Abstract: Water joint assembly is a critical process in the assembly of liquid cooling systems for active phased array radar, with high requirements for assembly quality and sealing. To enhance the intelligence level of water joint assembly, digital twin technology is integrated with water joint assembly robots. A digital twin system for water joint assembly robots has been developed through research and design. First, the steps for automated water joint assembly are studied, followed by an analysis of the architecture of the water joint assembly digital twin system, which includes the physical layer, data-driven layer, twin model layer, and application layer. The system is constructed through the acquisition and processing of multi-source heterogeneous data from water joint assembly robots, the development of digital twin models, and the creation of functional modules. An application verification is conducted using water joint assembly as an example. The constructed digital twin system achieves a mapping between the virtual and physical processes of the entire water joint assembly, enabling real-time monitoring and traceability of the assembly status and screw tightening torque. This increases transparency and improves the intelligence level of the water joint assembly process.

       

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